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Metal Casting Manufacturing Product List

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Case Studies of VA/VE for Designers and Developers of Cast Products

Case Studies of VA/VE for Designers and Developers of Cast Products

Achieving quality improvement, cost reduction, shorter delivery times, and weight reduction of cast products through VA/VE proposals!

At Karmo Casting, which operates aluminum casting and machining solutions, we have achieved quality improvement, cost reduction, shortened delivery times, and weight reduction through VA/VE proposals based on years of accumulated technology and achievements in industries such as transportation, including automotive and aerospace, as well as in the semiconductor and telecommunications equipment sectors. This document summarizes such case studies to provide hints for designers and developers considering product improvements. Please feel free to download it. [Contents] ■ About aluminum casting ■ Quality improvement case studies ■ Cost reduction case studies ■ Delivery time reduction case studies ■ Weight reduction case studies ■ About Karmo Casting Co., Ltd. *For more details, please download the PDF or feel free to contact us.

  • aluminum
  • Casting Machine
  • Contract manufacturing
  • Metal Casting Manufacturing

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Casting Defect Resolution Service - Aluminum Castings

Casting Defect Resolution Service - Aluminum Castings

We are struggling with casting defects at the current manufacturer... Our company has a wealth of case studies that address issues with casting defects.

Are you facing increased labor hours and delays in delivery due to quality issues with your current manufacturer, resulting in rework and remanufacturing? We often receive inquiries from clients who want to produce with stable quality and delivery times, but find it difficult to achieve improvements with their current manufacturer. On the other hand, changing suppliers can lead to changes in processes, so we also hear voices saying, 'I want to change, but the costs of molds and the setup time are obstacles that make it hard to take the plunge.' Additionally, we possess five casting processes in-house: sand casting, self-hardening, alkaline phenolic, cold box, and die casting, allowing us to select the optimal method based on quantity, shape, and quality requirements. Furthermore, by utilizing casting simulations to confirm the flow of molten metal and solidification conditions in advance, we aim to reduce the risks of casting defects and rework from the prototype stage. We can consistently handle everything from machining, inspection, to surface treatment after casting, which helps alleviate the burden when changing suppliers. If you are struggling with quality improvements, delivery delays, or switching from your current supplier, please feel free to consult with us. We also offer free technical materials summarizing our know-how on casting defects and quality improvements. Please download them from the link below.

  • Non-ferrous metals
  • Metal Casting Manufacturing

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Fujii Alloy Co., Ltd. Business Introduction

Fujii Alloy Co., Ltd. Business Introduction

We are a company engaged in the production of castings made from copper alloys!

Fuji Alloy Co., Ltd. is a company that mainly manufactures special parts such as gears, bearings, casings, and valves, as well as components like ship bells, whistles, and cooling devices. We handle a wide range of materials, including copper castings "CAC101" with excellent castability and conductivity, brass castings "CAC201," high-strength brass castings, and bronze castings. For the casting of non-ferrous metal castings such as copper alloys and aluminum alloys, please leave it to us. 【Business Activities】 ■ Manufacturing and sales of non-ferrous metal castings *For more details, please refer to our catalog or feel free to contact us.

  • Contract manufacturing
  • Casting Machine
  • Other machine elements
  • Metal Casting Manufacturing

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Asahi Manufacturing Co., Ltd. Company Profile

Asahi Manufacturing Co., Ltd. Company Profile

Walking into the future with tradition. Providing 100% satisfaction to our customers through high-quality and speedy product creation.

The products we provide to our customers are aluminum castings, such as those used in automobile engines. With the philosophy of responding 100% to our customers' strict demands, we have been creating high-quality products by merging the traditional "skills" we have cultivated since our founding with cutting-edge technology. Moving forward, while maintaining our commitment to quality, we are determined to enhance our technical capabilities so that we can deliver products more swiftly. 【Business Activities】 ■ Production of molds using 3D CAD ■ Manufacturing of non-ferrous metal castings ■ Precision machining and assembly ■ Production of plumbing units and fittings for residential equipment *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Other contract services
  • Metal Casting Manufacturing

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